Changhua Lead-Zinc Mine Concentrator

First, the location

Located in Changhe County, west of Hainan Island, 2.5 kilometers away from Changhua Port, there is a direct road to Haikou, 269 kilometers away. Products can pass through Changhua Port via the waterway to Haikou, Guangzhou, Zhanjiang and other places, until Hunan, Guangxi and other places.

Second, the ore characteristics

Low deposit fissure filling genus, is a lead zinc ore type quartz vein. Metallic minerals stone galena, sphalerite-based, and contains a small amount of Au, Ag, Cd and other precious metals. The gangue is mainly quartz, feldspar , barite, etc. The Pb grade in the ore is 3% to 5%, and the Zn content is 4% to 6%. Galena and sphalerite intimately associated, irregular particles or granules massive collection block, and with brass ore pyrite symbiotic interspersed quartz veins. The upper part of the ore body has a higher degree of oxidation, and the lower part is lower. The oxidation rate of lead is generally 12%, and the oxidation rate of zinc is generally about 30%. The ore density is 3.1 tons/ m3 , the loose density is 2.1 tons/ m3 , and the hardness is f=9.

Third, factory history

Before 1958, the individual was mined. At that time, the soil was beneficiated . The obtained product contained 30% to 38% of Pb, 30% to 35% of Zn, and was exported to Shuikoushan, Hunan. In 1963, the Hainan Nonferrous Metals took over and invited Guangdong Nonferrous Metal Research Institute to test. In February 1965, the Guangdong Provincial Metallurgical Design Institute designed a 45-ton/day mining mine. In October of the same year, the plant was selected for production.

Fourth, production overview

The mine has been in operation since 1958 and has a history of 29 years. The remaining service life is only about 4 years. Now deep in the deep, but the grade of raw ore is significantly reduced, and various measures are being taken to improve the original ore grade. The crushing process of the plant is closed in two sections, with a controlled particle size of -20 mm. The grinding is a closed circuit with a fineness of -200 mesh 60%. The grinding products are selected from floating lead, and then the zinc is selected from the tailings after the lead selection. The ore is precipitated and dried. In order to eliminate the harm of tailings water to the fishery, the first plant has been using Na 2 SO 3 as an inhibitor of sphalerite since it was put into production, and cyanide has never been used. The cost has been recovered in nine years.

Fifth, the process

The process flow is shown in Figure 1.

Figure 1 Changhua lead-zinc ore dressing production process

Production indicators: See Table 1.

Table 1 Main production indicators

project

unit

design

1965

1970

1975

1

2

3

4

5

6

Processing of ore

Tons/day

45

13

51

71

Tons/year

364

8313

19039

Raw ore grade, %

Pb

6.0

4.4

3.18

Zn

7.0

5.3

5.16

Concentrate grade, %

Pb

56.06

51.16

54.22

Zn

59.21

54.53

59.68

Concentrate content, tons / year

Pb

22.28

596.82

1246.35

Zn

31.35

661.54

1447.09

Recovery rate,%

Pb

82

83

87.26

Zn

86

82.5

83.66

Continued Table 1

project

in 1980

1985

1986

year 1987

1

7

8

9

10

Processing of ore

72.7

18807

Original ore grade %

Pb 2.42

3.0

Zn 3.84

5.14

Concentrate grade %

Pb 48.05

55.44

Zn 58.5

59.95

Concentrate content per ton / year

Pb 820.23

Zn 1020.5

Recovery rate%

Pb 86.03

80.50

Zn 81.86

Seven, consumption indicators:

See Table 2 to Table 6.

Table 2 Material consumption, cost, labor productivity

project

unit

1971

1975

1

2

3

4

Yellow medicine

g/ton

890

soda

"

1240

840

No. 2 oil

"

740

1240

200

CuSO 4

"

2300

1160

ZnSO 4

"

2.5

1910

Steel ball

Kg/ton

2.07

water

M 3 / ton

Power consumption: the whole factory

Degree / ton

48

39

Of which: grinding float

"

Cost: the whole plant

Yuan/ton·original mine

Mineral processing workshop

"

Full labor productivity

Tons/person·month

26

39

Worker productivity

"

Note: The factory production workers are based on 40 people.

Continued Table 2 Material Consumption, Cost, Labor Productivity

project

unit

in 1980

1981

1982

1983

1984

1985

5

6

7

8

9

10

Pharmacy: xanthate

g/ton

170

230

200

250

350

soda

350

390

590

490

550

No. 2 oil

160

170

170

140

190

CuSO4

500

620

580

580

620

ZuSO4

240

300

440

500

380

Steel ball

Kg/ton

1.85

1.93

1.76

2.02

2.04

water

M 3 / ton

Labor productivity

Tons/person·month

39

31

36

33

36

Whole factory production workers

"

Table 3 crusher liner consumption

project

Material

Life (month)

Consumption kg / ton · mine

Fixed seesaw

Cast steel

1/3

400×250

Moving board

Cast steel

12/30

200×370 tiger mouth

Table 4 Steel ball, steel rod consumption

project

Ball mill

Material quality

Life (month)

End liner

Cast steel

12

Mill mouth

Liner

Cast steel

6

Table 5 Steel ball, steel rod consumption

project

Product (-200 mesh%)

Consumption (kg/ton)

Material

ball milling

60%

1.7

Manganese Steel

Table 6 Screen, filter cloth, sand pump, flotation machine wear or life

project

Material

Life (month)

Equipment Specifications

Sieve plate

upper layer

Steel plate

3

900×1800

Lower level

Steel plate

1

900×1800

Sand pump

impeller

7/30

2(1′′/2)

Pump casing

1/3

2(1′′/2)

Flotation machine

impeller

6 (1/2)

3A

Cover

6 (1/2)

3A

8. Main equipment capabilities: See Table 7.

Table 7 Main equipment capabilities

project

Name and specification

Number of units

Maximum throughput

First, broken mine

Tons/tables·hours

Product granularity

Layout width (mm)

Ore loose density

Coarse

400×250 jaw crusher

1

10

0-35

Broken

200×370 jaw crusher

1

0-18

Finely broken

Second, grinding, grading

Tons/tables·hours

Feeding granularity

Grinding fineness

One section

Φ1.2×1.2 lattice type

2

1.5

0-20 mm

-200 mesh 60%

Second paragraph

Ball mill

Third, flotation

m 3 / ton · day

Working concentration

Feeding granularity

Flotation

(fine, thick, sweep)

m 3 / ton · day

Flotation machine 3A

twenty four

0.175

9. Dressing cost: See Table 8.

Ten or three waste treatment

Since the plant has been using Na 2 SO 3 as an inhibitor of sphalerite, the tailings water has less harmful components and does not cause pollution to Changhua Fishing Port. The tailings dam is 300 meters away from the plant and the tailings dam project is divided into four phases. Construction, the first, second and third phases of the project have been filled, the new fourth phase of the tailings dam, storage capacity of 90,000 m3 , the use period of 5 years, the annual tailings discharge is about 20,000 tons.

XI. Investment effect

The total investment from mining to the current mining and selection enterprises is 2.506 million yuan. There are 216 employees in the mine, including 156 workers and 44 workers. The state officially invested 546,400 yuan. In the past 20 years, the total profit has reached 8.967 million yuan. The enterprise investment has been 9 years, and the rate of return is 387.87 yuan / 100 yuan.

Table 8 Cost of mineral processing production (1985)

Serial number

project

Unit consumption

Unit price / kg

Amount (yuan/ton)

1

Auxiliary material

Kg/ton·mine

1.04

1.46

Steel ball

1.4

0.74

Liner

0.40

Collector ethyl xanthate

0.16

2.5

0.44

Butyl xanthate

0.13

3.38

0.84

Foaming agent 2 #æ²¹

0.25

3.36

1.43

Activator CuSO 4

0.59

2.42

0.23

Conditioner

0.50

0.46

0.25

Inhibitor ZnSO 4

0.30

0.83

Na 2 SO 4

0.63

1.22

0.77

Filter cloth

Lubricating oil

0.08

1.75

0114

butter

0.013

2.3

0.03

2

Electricity / ton

M 3 / ton 46.9

0.11 yuan / kWh

5.56

3

Production worker wages

2.17

4

Production worker additional wage

0.22

5

Depreciation of fixed assets

6

Overhaul fund

7

Workshop funding and other

3.96

Mineral processing unit cost

18.64

Concentrate unit cost

Pb 1453.44

Zn 670.84

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