First, the location Located in Changhe County, west of Hainan Island, 2.5 kilometers away from Changhua Port, there is a direct road to Haikou, 269 kilometers away. Products can pass through Changhua Port via the waterway to Haikou, Guangzhou, Zhanjiang and other places, until Hunan, Guangxi and other places. Second, the ore characteristics Low deposit fissure filling genus, is a lead zinc ore type quartz vein. Metallic minerals stone galena, sphalerite-based, and contains a small amount of Au, Ag, Cd and other precious metals. The gangue is mainly quartz, feldspar , barite, etc. The Pb grade in the ore is 3% to 5%, and the Zn content is 4% to 6%. Galena and sphalerite intimately associated, irregular particles or granules massive collection block, and with brass ore pyrite symbiotic interspersed quartz veins. The upper part of the ore body has a higher degree of oxidation, and the lower part is lower. The oxidation rate of lead is generally 12%, and the oxidation rate of zinc is generally about 30%. The ore density is 3.1 tons/ m3 , the loose density is 2.1 tons/ m3 , and the hardness is f=9. Third, factory history Before 1958, the individual was mined. At that time, the soil was beneficiated . The obtained product contained 30% to 38% of Pb, 30% to 35% of Zn, and was exported to Shuikoushan, Hunan. In 1963, the Hainan Nonferrous Metals took over and invited Guangdong Nonferrous Metal Research Institute to test. In February 1965, the Guangdong Provincial Metallurgical Design Institute designed a 45-ton/day mining mine. In October of the same year, the plant was selected for production. Fourth, production overview The mine has been in operation since 1958 and has a history of 29 years. The remaining service life is only about 4 years. Now deep in the deep, but the grade of raw ore is significantly reduced, and various measures are being taken to improve the original ore grade. The crushing process of the plant is closed in two sections, with a controlled particle size of -20 mm. The grinding is a closed circuit with a fineness of -200 mesh 60%. The grinding products are selected from floating lead, and then the zinc is selected from the tailings after the lead selection. The ore is precipitated and dried. In order to eliminate the harm of tailings water to the fishery, the first plant has been using Na 2 SO 3 as an inhibitor of sphalerite since it was put into production, and cyanide has never been used. The cost has been recovered in nine years. Fifth, the process The process flow is shown in Figure 1. Figure 1 Changhua lead-zinc ore dressing production process Production indicators: See Table 1. Table 1 Main production indicators project unit design 1965 1970 1975 1 2 3 4 5 6 Processing of ore Tons/day 45 13 51 71 Tons/year 364 8313 19039 Raw ore grade, % Pb 6.0 4.4 3.18 Zn 7.0 5.3 5.16 Concentrate grade, % Pb 56.06 51.16 54.22 Zn 59.21 54.53 59.68 Concentrate content, tons / year Pb 22.28 596.82 1246.35 Zn 31.35 661.54 1447.09 Recovery rate,% Pb 82 83 87.26 Zn 86 82.5 83.66 Continued Table 1 project in 1980 1985 1986 year 1987 1 7 8 9 10 Processing of ore 72.7 18807 Original ore grade % Pb 2.42 3.0 Zn 3.84 5.14 Concentrate grade % Pb 48.05 55.44 Zn 58.5 59.95 Concentrate content per ton / year Pb 820.23 Zn 1020.5 Recovery rate% Pb 86.03 80.50 Zn 81.86 Seven, consumption indicators: See Table 2 to Table 6. Table 2 Material consumption, cost, labor productivity project unit 1971 1975 1 2 3 4 Yellow medicine g/ton 890 soda " 1240 840 No. 2 oil " 740 1240 200 CuSO 4 " 2300 1160 ZnSO 4 " 2.5 1910 Steel ball Kg/ton 2.07 water M 3 / ton Power consumption: the whole factory Degree / ton 48 39 Of which: grinding float " Cost: the whole plant Yuan/ton·original mine Mineral processing workshop " Full labor productivity Tons/person·month 26 39 Worker productivity " Note: The factory production workers are based on 40 people. Continued Table 2 Material Consumption, Cost, Labor Productivity project unit in 1980 1981 1982 1983 1984 1985 5 6 7 8 9 10 Pharmacy: xanthate g/ton 170 230 200 250 350 soda 350 390 590 490 550 No. 2 oil 160 170 170 140 190 CuSO4 500 620 580 580 620 ZuSO4 240 300 440 500 380 Steel ball Kg/ton 1.85 1.93 1.76 2.02 2.04 water M 3 / ton Labor productivity Tons/person·month 39 31 36 33 36 Whole factory production workers " Table 3 crusher liner consumption project Material Life (month) Consumption kg / ton · mine Fixed seesaw Cast steel 1/3 400×250 Moving board Cast steel 12/30 200×370 tiger mouth Table 4 Steel ball, steel rod consumption project Ball mill Material quality Life (month) End liner Cast steel 12 Mill mouth Liner Cast steel 6 Table 5 Steel ball, steel rod consumption project Product (-200 mesh%) Consumption (kg/ton) Material ball milling 60% 1.7 Manganese Steel Table 6 Screen, filter cloth, sand pump, flotation machine wear or life project Material Life (month) Equipment Specifications Sieve plate upper layer Steel plate 3 900×1800 Lower level Steel plate 1 900×1800 Sand pump impeller 7/30 2(1′′/2) Pump casing 1/3 2(1′′/2) Flotation machine impeller 6 (1/2) 3A Cover 6 (1/2) 3A 8. Main equipment capabilities: See Table 7. Table 7 Main equipment capabilities project Name and specification Number of units Maximum throughput First, broken mine Tons/tables·hours Product granularity Layout width (mm) Ore loose density Coarse 400×250 jaw crusher 1 10 0-35 Broken 200×370 jaw crusher 1 0-18 Finely broken Second, grinding, grading Tons/tables·hours Feeding granularity Grinding fineness One section Φ1.2×1.2 lattice type 2 1.5 0-20 mm -200 mesh 60% Second paragraph Ball mill Third, flotation m 3 / ton · day Working concentration Feeding granularity Flotation (fine, thick, sweep) m 3 / ton · day Flotation machine 3A twenty four 0.175 9. Dressing cost: See Table 8. Ten or three waste treatment Since the plant has been using Na 2 SO 3 as an inhibitor of sphalerite, the tailings water has less harmful components and does not cause pollution to Changhua Fishing Port. The tailings dam is 300 meters away from the plant and the tailings dam project is divided into four phases. Construction, the first, second and third phases of the project have been filled, the new fourth phase of the tailings dam, storage capacity of 90,000 m3 , the use period of 5 years, the annual tailings discharge is about 20,000 tons. XI. Investment effect The total investment from mining to the current mining and selection enterprises is 2.506 million yuan. There are 216 employees in the mine, including 156 workers and 44 workers. The state officially invested 546,400 yuan. In the past 20 years, the total profit has reached 8.967 million yuan. The enterprise investment has been 9 years, and the rate of return is 387.87 yuan / 100 yuan. Table 8 Cost of mineral processing production (1985) Serial number project Unit consumption Unit price / kg Amount (yuan/ton) 1 Auxiliary material Kg/ton·mine 1.04 1.46 Steel ball 1.4 0.74 Liner 0.40 Collector ethyl xanthate 0.16 2.5 0.44 Butyl xanthate 0.13 3.38 0.84 Foaming agent 2 #油 0.25 3.36 1.43 Activator CuSO 4 0.59 2.42 0.23 Conditioner 0.50 0.46 0.25 Inhibitor ZnSO 4 0.30 0.83 Na 2 SO 4 0.63 1.22 0.77 Filter cloth Lubricating oil 0.08 1.75 0114 butter 0.013 2.3 0.03 2 Electricity / ton M 3 / ton 46.9 0.11 yuan / kWh 5.56 3 Production worker wages 2.17 4 Production worker additional wage 0.22 5 Depreciation of fixed assets 6 Overhaul fund 7 Workshop funding and other 3.96 Mineral processing unit cost 18.64 Concentrate unit cost Pb 1453.44 Zn 670.84
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Changhua Lead-Zinc Mine Concentrator
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